Installing a rebuilt AC Delco alternator on my 64 coupe and noticed that the hole in the mounting lug that slides over the support bracket on the exhaust manifold is a bit larger making the fit a little more sloppy than the original. Is this just the way the new parts are if so will this be O.K. once everything is tightened up. I am trying not to overthink this but I also don't want a problem any advice would be appreciated. Thanks.

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I think you should return the alternator or you may have future issues with it moving ( shifting ) when it should not 

The fit of the alternator to its mounting bolt should be a snug one with slight  or no  movement on its mount 

Check the new replacement alternator for a slightly smaller hole as that WB correct 

Enjoy 

The alternator you now have came from a different car with a different size mount 

If you can compare the old one to the new one at time of exchange  that would help get you the right mounting hole size 

Enjoy

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